PHOTOS NEAR BOTTOM
I have been throwing around the idea of getting an e-bike for a while now but couldn’t bring myself to spend 5-6k on a prebuilt bike. I didn’t want to buy a $1000 bike either and get no performance so I settled on building one.
To preface this I have no experience with mountain bikes whatsoever, I am pretty handy but never messed with a bicycle much. Everything I learned was through YouTube and google. The bike I used is a gravity bullseye monster fat tire bike. The bike sells for $600 online. I chose this model because during my research I saw on another forum a user built a ebike off this model and it was pretty much what I was looking for. The trouble with fat tire bikes and conversions is the wide tires causing issues with the chain line when you get the motor spaced out but this bike worked perfectly. The motor I put on the bike is a 1000w Bafang mid-drive with a 52v 25a battery.
Before the motor ever came in I went ahead and upgrade the brakes to SHIMANO MT200 front and rear hydraulic brakes. Hydraulic brakes are recommended for a ebike for better braking at speed. Watched a couple YouTube videos on it and the install was pretty self-explanatory. The motor came in on a Thursday and after only a couple hours I had the motor on with a rough idea of where I was going to run the wires.
Installing the motor was about as easy as the videos made it look. There is a great channel called JohhnyNerdOut that has a perfect video on installing this motor. Between him and Park Tool (bike mechanic channel) I could pretty much do it all on a bike. I won’t explain the process because I still don’t know the proper bike terms haha. But the video is an excellent tool for anyone considering this. The bike bottom bracket is 100mm and it was recommended by JohnnyNerdOut to get a 120mm motor and space it out with the included spacers. I did have to make my own spacers for the non-drive side (small piece of pvc) until my new metal spacers come in. I could have ordered the spacers on my initial order but wasn’t sure if I would need them. I also had to go to the hardware store and get some shorter 6mm socket head cap screws to mount the motor as well as washers. There were mounting screws included but with the spacing i had the screws were way too long. Kind of expected this thought as I read of this being quite common through my research. But with the new screws and washers everything mounted perfectly and was really easy. I will add that I didn’t use the chainring that came with the kit, I bought a Luna Eclipse 42t offset chainring to put on this bike to help out the chain line and get more torque. I also had to install a new chain as the original was too tight with the new chainring, but that only took 10-15 minutes to size and install.
With the motor installed, and wires roughed next I needed to install the battery mount. This goes right where the water bottle holder bolts are so went on fairly easy. I say fairly easy because the battery I chose is so big I had to file out the screw slot about a 1/2” to get the battery to slide into the mount properly. With a smaller battery this wouldn’t have been an issue, but I got it figured out and the battery is secured. Then came the fun part of installing countless sensors, all which JohnnyNerdOut has excellent videos on. Setup the Speedometer first, then the gear shift sensor, then the hydraulic brake cutoffs. All that was left was to do some cable management as there’s was a plethora of them in front of the handlebars. Finished that up Friday night and fine tuned the shifting on the bike today (had to loosen shifting cable to get shift sensor on).
The bike is now running perfectly and shifting gears great. The bike as you see it in the photos i have around $2100 in without the cart. This is for the bike, motor kit with battery, upgraded brakes, new Luna chainring, new pedals, new grips, the mud flaps, and the rear rack. If you count the tool kit I had to purchase, which was well worth the $80 as it had everything I needed, then around $2200.
It’s been pretty wet and cold and I’m still recovering from being sick so I haven’t really rode it very far or much yet but I think it will run around 25ish mph on the road. I could probably get more with a higher tooth chain ring, but I’m not looking for speed on this bike, I want something can get through a little mud and climb some hills.
if anyone has questions or wants links to any of the videos or products feel free to comment or message me I’d be happy to share them or help you as best I can. Like I said I’m no bike expert but this was a pretty easy build. I have around 6 hours in it maybe counting tearing the bike apart, installing the kit, cable management, and adjusting the rear derailleur (for shifting). Probably like 20 hours if you count all the research and videos I watched before the motor came in. If you’re able to follow instructions then you can definitely do this if it is something your considering.
Some updated photos and an update on the bike itself.
The bike runs around 27mph on flat road without pedaling. Which is plenty fast for me. Got it up to 33 going slightly downhill while pedaling felt like I was in nascar. Bike is driving great goes through sand and mud with no problems at all. Took it on a 12 mile ride today with limited pedaling and the battery handled it great, also had probably 1-2 miles on it before that already so very confident in the range of this bike/battery combo. The bike is a blast to drive around, can definitely see myself driving this around all year despite it being a “hunting build”.
I have been throwing around the idea of getting an e-bike for a while now but couldn’t bring myself to spend 5-6k on a prebuilt bike. I didn’t want to buy a $1000 bike either and get no performance so I settled on building one.
To preface this I have no experience with mountain bikes whatsoever, I am pretty handy but never messed with a bicycle much. Everything I learned was through YouTube and google. The bike I used is a gravity bullseye monster fat tire bike. The bike sells for $600 online. I chose this model because during my research I saw on another forum a user built a ebike off this model and it was pretty much what I was looking for. The trouble with fat tire bikes and conversions is the wide tires causing issues with the chain line when you get the motor spaced out but this bike worked perfectly. The motor I put on the bike is a 1000w Bafang mid-drive with a 52v 25a battery.
Before the motor ever came in I went ahead and upgrade the brakes to SHIMANO MT200 front and rear hydraulic brakes. Hydraulic brakes are recommended for a ebike for better braking at speed. Watched a couple YouTube videos on it and the install was pretty self-explanatory. The motor came in on a Thursday and after only a couple hours I had the motor on with a rough idea of where I was going to run the wires.
Installing the motor was about as easy as the videos made it look. There is a great channel called JohhnyNerdOut that has a perfect video on installing this motor. Between him and Park Tool (bike mechanic channel) I could pretty much do it all on a bike. I won’t explain the process because I still don’t know the proper bike terms haha. But the video is an excellent tool for anyone considering this. The bike bottom bracket is 100mm and it was recommended by JohnnyNerdOut to get a 120mm motor and space it out with the included spacers. I did have to make my own spacers for the non-drive side (small piece of pvc) until my new metal spacers come in. I could have ordered the spacers on my initial order but wasn’t sure if I would need them. I also had to go to the hardware store and get some shorter 6mm socket head cap screws to mount the motor as well as washers. There were mounting screws included but with the spacing i had the screws were way too long. Kind of expected this thought as I read of this being quite common through my research. But with the new screws and washers everything mounted perfectly and was really easy. I will add that I didn’t use the chainring that came with the kit, I bought a Luna Eclipse 42t offset chainring to put on this bike to help out the chain line and get more torque. I also had to install a new chain as the original was too tight with the new chainring, but that only took 10-15 minutes to size and install.
With the motor installed, and wires roughed next I needed to install the battery mount. This goes right where the water bottle holder bolts are so went on fairly easy. I say fairly easy because the battery I chose is so big I had to file out the screw slot about a 1/2” to get the battery to slide into the mount properly. With a smaller battery this wouldn’t have been an issue, but I got it figured out and the battery is secured. Then came the fun part of installing countless sensors, all which JohnnyNerdOut has excellent videos on. Setup the Speedometer first, then the gear shift sensor, then the hydraulic brake cutoffs. All that was left was to do some cable management as there’s was a plethora of them in front of the handlebars. Finished that up Friday night and fine tuned the shifting on the bike today (had to loosen shifting cable to get shift sensor on).
The bike is now running perfectly and shifting gears great. The bike as you see it in the photos i have around $2100 in without the cart. This is for the bike, motor kit with battery, upgraded brakes, new Luna chainring, new pedals, new grips, the mud flaps, and the rear rack. If you count the tool kit I had to purchase, which was well worth the $80 as it had everything I needed, then around $2200.
It’s been pretty wet and cold and I’m still recovering from being sick so I haven’t really rode it very far or much yet but I think it will run around 25ish mph on the road. I could probably get more with a higher tooth chain ring, but I’m not looking for speed on this bike, I want something can get through a little mud and climb some hills.
if anyone has questions or wants links to any of the videos or products feel free to comment or message me I’d be happy to share them or help you as best I can. Like I said I’m no bike expert but this was a pretty easy build. I have around 6 hours in it maybe counting tearing the bike apart, installing the kit, cable management, and adjusting the rear derailleur (for shifting). Probably like 20 hours if you count all the research and videos I watched before the motor came in. If you’re able to follow instructions then you can definitely do this if it is something your considering.
Some updated photos and an update on the bike itself.
The bike runs around 27mph on flat road without pedaling. Which is plenty fast for me. Got it up to 33 going slightly downhill while pedaling felt like I was in nascar. Bike is driving great goes through sand and mud with no problems at all. Took it on a 12 mile ride today with limited pedaling and the battery handled it great, also had probably 1-2 miles on it before that already so very confident in the range of this bike/battery combo. The bike is a blast to drive around, can definitely see myself driving this around all year despite it being a “hunting build”.