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DIY Feather cutting/shaping/burning

112 views 5 replies 5 participants last post by  Rage76  
#1 ·
Everyone knows the least expensive way to buy feathers is to get full-length ones. If you don’t do enough to justify buying a chopper or burner, maybe this will be an option for you.

I sold my burner some time back, my chopper blew up and I sent it back the 3Rivers for repair and it blew up again in short order. So… I figured I’d just make my own jig.

First: I cut two pieces off of some galvanized flashing in a shape close to what I wanted.

Second: I clamped them together and cleaned them up on my bench grinder. A sander or drum sander would work fine.

Third: I glued a small spring clamp to them with Original Gorilla Glue.

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Fourth: Put the full-length feather in the clamp; cut off each end.

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Fifth: Trim with scissors.

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Sixth: Burn with a Bic lighter.

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#3 ·
No epoxy. I initially tried two clamps--didn't need the extra one.
 
#4 ·
Did something similar years ago just using a cardboard pattern and an old clamp made for gluing up a single feather/vane.

I did eventually buy a chopper but I haven't bought full length feathers in a long time.